One-time molding mold tray is used wood processing industry production and produces a lot of waste wood chip, paring, edge horn waste, etc as the main raw material, through the shattered, dry, add glue mixing, hot pressing, etc and processing molding process the tray (also named cardboard, to counter).
The mold press pallet machine is one of our main products, which meets environmental protection requirements. With the advantages of light, good integrity, no nails, and thorns, on-toxic and tasteless, non-rot, easy to clean, on combustion, no spark, waterproof, anti-explosion and anti-skid, guarantee-free, high recycling value, and so on, it has been widely used in the storage and transportation of many industries such as food tobacco, pharmaceutical, chemical, machinery, electronic appliances, textile, auto parts, beer, and others, which is highly improving the work efficiency.

It is suitable for waste wood chips, paring, edge horn waste, and other materials.

The crushed wood chips or straw were dried at 300-450 ºC for 3 min, the heat treatment time was 30min, the water in the material was removed, then mixed with the thermosetting resin, and molded at 220 ºC. The pressure was 1400psi or 98kg / cm3. In this process, the internal temperature of the pallet reaches 105 ° C and the internal temperature of the pallet is maintained above 56 ° C for more than 30 minutes and the final moisture content of the product is not more than 9%.
The entire production process is carried out at high temperatures and pressures, killing any insects and microorganisms that remain in the material, and at the same time preventing the re-intrusion and propagation of any other insects due to the high density of the wood pallets produced. This kind of molded product is the latest "artificial wood packaging material" rather than the traditional "solid wood packaging materials", its products no longer need to pest control, the product does not have any live insects and microorganisms, in line with ISPM15 (International Standard for Phytosanitary Measures 15 ) requirements for Wood Packaging Products.

step 1: crushing the materials into 2-5mm pieces.
step 2: if raw materials with high moisture, dry them to about12% moisture content.
step 3: mix the dried materials with glue according to a certain proportion.
step 4: fill the mixed materials into the mold and press.
step 5: keep pressing for 7-10 minutes, then you will get the finished pallet.

1. Pallet moisture content is low, general control between 6%-8%, the pallet is not hygroscopic, deformation during the using process.
2. The size of stability, lightweight, no distortion, and warping.
3. The molded product size with high precision, specially designed to keep the strength of the reinforcement to ensure product precision and production.
4. It can keep the strength and stiffness constant and removes the wood's own natural defect during the molding process, and intensity strength are more than traditional board assembly products.
5. The weight is 50% lighter than hard hardwood real wood pallet products.
6. The rounded corners design in order to prevent damage in the process of product packaging and transportation.it can realize automatic binding processing, save operating time.
7. It can be the superposition of multiple pallets piled up together, 50 pcs of pallet about 7 feet high. a forklift truck can tray scooping up from each side.
8. To meet the transportation of import and export business, without fumigation processing.
9. Can use wood processing residue and waste wood to make pallets.
10. products are environmentally friendly, which can realize the recycle, recycle and reuse, low pollution, recovery rate can reach 100%.
11. The price is cheaper than the traditional softwood and hardwood materials.
12. Using environment-friendly and urea-formaldehyde resin adhesive as adhesive to wood or wood fiber mold pressing directly.
13. Each standard container can put 1000 pallets, users to minimize the transportation cost.
14. The dynamic load is 1500 kg, the static load is 5000 kg.
15. The same number of pallets, which can save 3/4 more space as ordinary wooden pallets. a forklift truck can carry 60 pallets, and ordinary wooden pallets can only carry 18 to 20 pcs for 1 time.

Zhengzhou Jiutian Technology Machinery Co., Ltd was found in 2003. Our company specializes mainly in produce, mold pallet machinery. We not only provide customers with cost-effective products but also provide first-class service support and solutions. Jiutian has passed SGS, ISO, and other certifications. Our products have been exported to countries and regions such as India, Russia, Indonesia, Thailand, Romania, etc. A perfect after-sales service system allows you to worry-free.

 

 

The following are the cases of our company's pallet production line in some countries. If you want to know more cases, please contact us.

1. Q: Are you a manufacturer or trading company? 
A: We are a manufacturer.